Stahlwerk Vector 850 M CNC Vertical Machining Centre SI ( BT40) ( Part No. 181271) Compact All -in-One machining centre for powerful 3 axis machining
Stahlwerk Vector 850 M CNC Vertical Machining Centre SI ( BT40)
( Part No. 181271)
Compact All - in- One machining centre for powerful 3 axis machining
Ex Stock Availability. Currently 4 weeks from receipt of order. Subject to no prior sales.
Highlights
The Vector series is the compact all-in-one machining solution, designed and preconfigured for complex manufacturing challenges. The machines are designed using the latest FEM analysis software. The production takes place under strict quality control in order to guarantee perfect execution. Both the tried and tested Meehanite cast and the delta construction of the column ensure additional stability of the machine frame. The consistently high-quality components guarantee smooth operation during multiple shifts.
- Optimized frame design using FEM analysis
- Extra wide Y-shaped meehanite column for max. rigidity
- 30-bar through-spindle coolant to ensure optimum machining quality
- Built for multi-shift production
- High customization and automation possibilities
- 2 years standard warranty
Stahlwerk Vector 850 M CNC Vertical Machining Centre SI ( BT40)
- Powerful BT 40 spindle with speeds up to 10.000 rpm
- Rigid machine structure with extra deep center of gravity and small footprint
- Compact all-in-one machining center with a standard configuration for various applications, ideal for the cost-conscious user
Machine Design
- 30 mm preloaded ball screws combined with a digital drive package provide a rigid table guide and high torque
- A major focus during development of this machine was a space-saving design
- Dual-arm tool changer with 24 stations ensures adequate flexibility and capacity for every day production needs
- The Vector Series features linear guides on X, Y and Z to ensure high accuracy made possible by lower friction
- 30-Bar internal cooling for optimum machining quality
-
Spindle
- Spindle runs on multiple bearings to ensure excellent absorption and dissipation of forces during machining
- BT 40 spindle with dual tool clamping ensures very secure seating of clamped tools in the spindle
Tool changer
- Changing times (1.8 seconds tool-to-tool and 3.9 seconds chip-to-chip) increase spindle up-time and machine output
Control
Siemens 828D control with Shopmill
SINUMERIK 828 D – The workhorse in the compact class of CNCs
Highlights
- Compact, robust, maintenance-free control panel-based CNC
- Comfortable program and parameter input via QWERTY keyboard
- Maximum machining precision
- Intelligent kinematic transformations for machining of cylindrical parts, and for angled workpiece levels
- SINUMERIK MDynamics with the new Advanced Surface feature: for perfect part surfaces and shortest machining times in mold making applications
- ShopMill: shortest programming time for single parts and small batch productions
- ProgramGUIDE: fastest machining time and maximum flexibility for large series productions
- Unique spectrum of technology cycles - from milling contours with residual material recognition to process measurements
- Animated Elements: unique operation and programming assistance with animated sequences
- Modern data transfer options via USB stick, CF card and network (Ethernet)
- Easy Message: maximum machine availability due to process monitoring per texting (SMS)
CNC hardware
- Control-panel based high-performance CNC Control
- Robust front control panel made of magnesium die-casting
- Integreated full-size QWERTY keyboard
- Maintenance-free design (no buffer battery required)
CNC performance data and functions
- SINUMERIK MDynamics package with Advanced Surface for mold making applications
- Dynamic feed-forward control
- 4-axis simultaneous interpolation (X, Y, Z and rotary axis)
- Linear, circular and helical interpolation
- Tapping without compensating chuck, plus thread cutting
- Oriented spindle holder
- Toggle between inch and metric units
- FRAME concept for individual coordinate transformations, rotations, scaling and mirroring
- 100 adjustable zero offsets
- Synchronous actions and quick help function output
CNC technology cycles
- Technology cycles for programGUIDE and ShopMill work step programming are available
- Large selection of drilling cycles
- Large selection of milling cycles for standard geometry
- Large selection of position patterns for drilling and milling operations
- High-speed settings for mold making applications
- Geometry calculator for free contour input
- Machining cycle for contour pockets / contour spigots with isolated contours
Graphic features
- Animated Elements: input help for machining parameters with animated sequences
- Graphical online help system, similar to PC system
- Graphical CNC simulation with level display
CNC tool management
- Display of tool and magazine data on one screen
- Tool management with plain-text tool names
- Loading/unloading feature for easy magazine assignment
- Tool management with tool life monitoring
- 10.4“ TFT color monitor
- Jerk-limited acceleration
Technical Details
| WORKING AREA | |
|---|---|
| Table dimensions | 1000 mm x 550 mm |
| Table load capacity | 800 kg |
| Spindle nose-to-table surface distance | 150 mm - 700 mm |
| Spindle center - column | 520 mm |
| TRAVELS | |
|---|---|
| Travel X-axis | 850 mm |
| Travel Y-axis | 550 mm |
| Travel Z-axis | 550 mm |
| Guideway |
| HEADSTOCK | |
|---|---|
| Spindle speed | 10000 1/min |
| Spindle mount | BT 40 |
| Torque, constant | 57 Nm |
| Spindle bearing | 7012 x 4 |
| Spindle drive method | Belt |
| Draw bolts | MAS407 |
| RAPID FEED | |
|---|---|
| Rapid feed X-/ Y-axis | 36000 mm/min |
| Rapid feed Z-axis | 15000 mm/min |
| FEED | |
|---|---|
| Work feed X-axis | 10000 mm/min |
| Work feed Y-axis | 10000 mm/min |
| Work feed Z-axis | 10000 mm/min |
| TOOLING | |
|---|---|
| Tool changer type | Twin arm |
| Number of tool stations | 24 positions |
| Tool selection | Memory random |
| Tool size Ø x L (max.) | 80 mm x 300 mm |
| Tool weight max. | 7 kg |
| Tool-change time tool/tool | 1,8 sec |
| Tool-changing time chip/chip | 3,9 sec |
| ACCURACIES | |
|---|---|
| Repeatabilities | ± 0,003 / ± 0,00012" mm |
| Positioning accuracies | ± 0,005/ 0,0002" mm |
| DRIVE CAPACITY | |
|---|---|
| Main drive, continuous load | 9 kW |
| Total power consumption | 15 kVA |
| Voltage | 400 V |
| Mains frequency | 50 Hz |
| CONTROL | |
|---|---|
| Control | Siemens |
| MEASURES AND WEIGHTS | |
|---|---|
| Overall dimensions (length x width x height) | 2,42 m x 2,2 m x 2,7 m |
| Weight | 4300 kg |
Standard Equipment
ethernet port (LAN)
preparation for Renishaw TS 27 R
Siemens 828D control with Shopmill
coolant through spindle 30 bar with double filter
24-station tool changer with dual-arm
main spindle motor 9 kW
BT 40 mount
spindle oil cooler
chain-type conveyor with chip container
electronic hand-wheel
oil skimmer
automatic central lubrication
coolant system flush gun
chip wash system
heat Exchanger for electric control cabinet
telescoping axis cover
USB port
CF card reader
totally enclosed work space
work lamp
3-color signal lamp
coolant system
adjustable machine feet
operating tools
operator instructions
Options
Wide range of tooling options available
Contact us via Email for price details
Operator Training
Operator training available in showroom subject to quotation
prior to delivery. Email us to outline your needs.
Shipping
Fully inclusive shipping rates covering transportation, import customs documentation, duties
quoted for inclusion at time of order for UK mainland sites. Northern Ireland destinations, Islands
and other remote sites should seek advice prior to order via email. Clients will be responsible for
their own site offload and siting at point of use.
Finance Availability
Looking to finance your equipment?
We have access to a variety of funding sources who will look sympathetically
at requests for funding finance.
These include leading merchant banks such as asset finance specialists Close Brothers and Lombard.
On an investment of this nature with a long delivery lead time we can also look at providing a staged payment schedule.
We will confirm this with you at time of order.
